Zforce 1000 /re help required for newbie..cut belt and clutch set up

Started by Dirtydobby, May 01, 2023, 01:35:22 PM

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Dirtydobby

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Dirtydobby
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Hi guys thanks for all the help today I worked out my issue..I ordered the new weights as standard ...I put the old weights in new sliders rebuild clutch cleaned again another new belt ..and bang.....the machine now happily  runs along at 60 mph again ...just in time for weekends fun trip ..frustrating but iv leaned a lot about how the cvt system works  now ...thanks again ill post some pics of our adventure at weekend....thanks a million guys your info got me there in the end

Dirtydobby

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Dirtydobby
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Fieat owner must have tuned the clutch as non standard so when I'm playing as standard rules changed....all I have done is put the old weights into the new sliders instead of new weights and the machine is back to normal!!!!

Dirtydobby

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Dirtydobby
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Sorted!!! I put the old weights back k in instead of new ones just as a trail and it's back to normal!! Must have been tuned at some point..but thanks to your advise and the issues and mechanics of the cvt running through my head all night reading about weights springs 😀..it dawned on me my systems were a light primary as high rpm for low speed but lots of lower grunt..I sripped cleaned I specter again and thought maybe weight ..when I put my old weights against new weights they were twice the thickness! Replaced with old weights test run and bang . Back to normal steady easy acceleration and easy 50mph at only 6000 revs so knew it was the issues ...thanks again hope for a trouble free weekend adventure now with the Kings coronation we have 4 days off 😀

NMKawierider

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2015 ZForce 800 53 (Trail)
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NMKawierider
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Glad it's sorted-out. Have fun.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

Dirtydobby

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Dirtydobby
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Hi guys anyone know the torque settings for primary and secondary clutches?? Now she's all rebuilt want to double check I'm right at 60 primary and 80 secondary

NMKawierider

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NMKawierider
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Quote from: Dirtydobby on May 25, 2023, 12:16:16 PM
Hi guys anyone know the torque settings for primary and secondary clutches?? Now she's all rebuilt want to double check I'm right at 60 primary and 80 secondary
Here's a link to the manual. It will be in there. Link will not work after 24 hours:

https://acrobat.adobe.com/link/review?uri=urn:aaid:scds:US:ca74585f-7f98-4072-b445-005bdf05a551
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

Dirtydobby

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Dirtydobby
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Can any one upload a service manual that doesn't expire as I keep missing the posts lol

NMKawierider

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2015 ZForce 800 53 (Trail)
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NMKawierider
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Quote from: Dirtydobby on June 02, 2023, 03:35:03 AM
Can any one upload a service manual that doesn't expire as I keep missing the posts lol
Which one do you need. I'll PM you a link.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

Dirtydobby

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Dirtydobby
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Z FORCE 1000 2018 .THANKS .
More issues today lol this thing has been nothing but broken down so far only had it 2 months ..snapped belt broke casing replaced both clutches now it won't engage high gear it tried adjusting goes every gear but high it pops out the min you apply revs and grinds.. ..any thoughts?? I'm thinking shift fork but surely couldn't just affect high gear?

NMKawierider

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Posts: 12,593
2015 ZForce 800 53 (Trail)
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NMKawierider
Global ModeratorGuruPosts: 12,593
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube