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Offline flash

Custom roll cage
« on: March 12, 2017, 10:06:18 AM »
Hey Guy's, finally got my roll cage finished, been working on it for about a month now.
Built the main cage out of 1 3/4 DOM tubing .120 wall thickness and the cross tubing and
bracing out of .090 tubing to help save weight. The back bones and main cage are
all one piece. Also the roof came from EMP..
Got a few pics, what you think.
« Last Edit: March 12, 2017, 10:13:40 AM by flash »
2015 800EX.     Bandit Shocks
Two Brothers.    EZ Steer power steering
UNIfilter
Dynojet
Super ATV half windshield
Rival front and rear bumpers
Super ATV high clearance A-arms
Custom rockslides
29 inch bighorns
Secondary clocked to C1
Конструктор doors
Custom roll cage
MTX Mudsys30 soundbar
Fuel bead locks

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Offline NMKawierider

Re: Custom roll cage
« Reply #1 on: March 12, 2017, 02:05:36 PM »
Man..that is NICE! Great job!
2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | 9.7" GPS | Bandit Springs Rear & Gen-3 Shocks Front

My Videos On YouTube

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Offline flash

Re: Custom roll cage
« Reply #2 on: March 12, 2017, 06:16:48 PM »
Thanks NMK, man that was a lot of work.
2015 800EX.     Bandit Shocks
Two Brothers.    EZ Steer power steering
UNIfilter
Dynojet
Super ATV half windshield
Rival front and rear bumpers
Super ATV high clearance A-arms
Custom rockslides
29 inch bighorns
Secondary clocked to C1
Конструктор doors
Custom roll cage
MTX Mudsys30 soundbar
Fuel bead locks

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Offline gfmoto

Re: Custom roll cage
« Reply #3 on: March 12, 2017, 11:30:00 PM »
That's SICK!! Looks like it would tear up anything in its path!, awesome job!
2015 ZForce 800EX
32" light bar
2-4" spots
Custom Cv guards
DIY 1/2 windshield
UNI air filter
DIY rear window
BOSS ATV 28. 450W speakers
Alpena Rock Lights (tough pods)
2" RZR Bracket lift
Roof extensions
27" Maxxis Corranado Tires
Alpena RGB rock lights
SuperATV Rocksliders
1/2 Doors w/custom paint and graphics

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Offline flash

Re: Custom roll cage
« Reply #4 on: March 13, 2017, 06:41:20 AM »
Hey GF, Thanks it sure changes the way it looks, also when I fab. the cage
I lowered it 8 inches.
2015 800EX.     Bandit Shocks
Two Brothers.    EZ Steer power steering
UNIfilter
Dynojet
Super ATV half windshield
Rival front and rear bumpers
Super ATV high clearance A-arms
Custom rockslides
29 inch bighorns
Secondary clocked to C1
Конструктор doors
Custom roll cage
MTX Mudsys30 soundbar
Fuel bead locks

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Offline Derfer22

Re: Custom roll cage
« Reply #5 on: March 13, 2017, 09:50:35 AM »
Nice looking machine
2013 Z-Force 600
3" Lift
When in Doubt
Throttle it Out

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Offline ACIDICJO

Re: Custom roll cage
« Reply #6 on: April 15, 2017, 03:05:19 PM »
How did you make this? What type of bender do you use?
2014 ZForce 800 EX
14 in ITP Hurricane's
Sedona Mudder InLaws 30's
2 inch lift
24 inch light bar
2 cube lights
6 inch rear light bar
Wetsounds stealth 10 soundbar
BlueSea Fuseblock
2012 Polaris Rzr 800 all black
2005 Honda Rincon gone but not forgotten

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Offline Cosmosdan

Re: Custom roll cage
« Reply #7 on: April 15, 2017, 05:50:31 PM »
My roof is hitting things all the time. 8" shorter would be great for me. No way mine would turn out that nice.
2013 Z6 Trail
Iron Baltic skid plates
UE Boom Speaker mount
RZR 800 Shocks
Mostly stock trail riding
25g. Rollers and A1

2016 Outlander max 570
Too new for mods yet

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Offline NMKawierider

Re: Custom roll cage
« Reply #8 on: April 15, 2017, 06:01:34 PM »
My roof is hitting things all the time. 8" shorter would be great for me. No way mine would turn out that nice.
Yeah that's me too. I think I'll just cut mine down but I need a decent DC Mig welder first. My old stickwelder won't cut it.
2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | 9.7" GPS | Bandit Springs Rear & Gen-3 Shocks Front

My Videos On YouTube

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Offline flash

Re: Custom roll cage
« Reply #9 on: April 15, 2017, 06:03:13 PM »
Hey acid & cos. I used a simple hyd. tubing bender from harbor freight.
And ordered the roof for a 1000 razer, mainly coz. I liked the way it had the little kick
In the rear of it.
Cos. if you can run a mill you can sure bend some tubing.
2015 800EX.     Bandit Shocks
Two Brothers.    EZ Steer power steering
UNIfilter
Dynojet
Super ATV half windshield
Rival front and rear bumpers
Super ATV high clearance A-arms
Custom rockslides
29 inch bighorns
Secondary clocked to C1
Конструктор doors
Custom roll cage
MTX Mudsys30 soundbar
Fuel bead locks

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Offline Cosmosdan

Re: Custom roll cage
« Reply #10 on: April 16, 2017, 08:38:05 AM »
Bending, yes, with a bit of it heading to the scrap Yard. All I have right now is a Flux core welder and it leaves it ugly for sure. I will try to put up with mine for now as I really need to get after my project backlog.
2013 Z6 Trail
Iron Baltic skid plates
UE Boom Speaker mount
RZR 800 Shocks
Mostly stock trail riding
25g. Rollers and A1

2016 Outlander max 570
Too new for mods yet

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Offline Rudeboy

Re: Custom roll cage
« Reply #11 on: April 17, 2017, 01:18:46 AM »
That is probably the nicest looking 800ex I have seen, awesome job, well done.

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Offline cosminium

Re: Custom roll cage
« Reply #12 on: November 04, 2018, 02:17:34 AM »
Really awesome job!

I'm trying just now to build a custom roll cage for my z1000 and ordered the JD manual bender (nothing I tried works).
I also purchased 1-3/4, 0.120 tubing but I have a question for you: How did you mount the roll cage on the chassis? As far as I know, the original tubing is approx 1-5/8 and 0.60 and the roll cage mounts fit these dimensions.
Did you replaced the roll cage mounts? Or just adjusted them?

Thanks
Z550EX / Z1000

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Offline slamyu

Re: Custom roll cage
« Reply #13 on: November 14, 2018, 10:44:57 AM »
WOW!! That looks awesome! Nice work!!
2017 ZForce 800 Trail EPS - Custom snorkel intake with "Warrior risers" and Donaldson canister pre-filter, UNI filter in main box/ Elka Stage 1 shocks/ 28" Bear Claw HRT tires/ EBC Brake pad upgrade/ Crap Doors/ Custom Graphics by Fusiongraphix/ Flip up windshield(Super ATV)/ Rear view mirror/ 22" LED light bar/(2) LED back up light pods/(2) LED strip amber dome lights/ 6' LED whips by Tribal/ (2) Tanaka 3" 4-point harness/ 50' Synthetic winch rope and Rubber stopper/ (2) Quad gear "O shit" handles/ Custom switch panel/ Plug anchors & bungee cargo net/ Ozark Trail drink cooler

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Offline flash

Re: Custom roll cage
« Reply #14 on: November 14, 2018, 08:01:11 PM »
Hey cosminion, sorry for the late reply, I used the weld in bungs from super atv, they are
a perfect fit for the bolt pattern.
also thanks slamu .
2015 800EX.     Bandit Shocks
Two Brothers.    EZ Steer power steering
UNIfilter
Dynojet
Super ATV half windshield
Rival front and rear bumpers
Super ATV high clearance A-arms
Custom rockslides
29 inch bighorns
Secondary clocked to C1
Конструктор doors
Custom roll cage
MTX Mudsys30 soundbar
Fuel bead locks