Hi guys,
This my first post on this CF Moto site. I have become the de facto mechanic for my female neighbour's CFORCE 550 (CF500 AU 6L). The handlebar master cylinder was damaged in a minor crash recently. I fitted a new master cylinder and replaced the front brake pads. OK, all I have to do now is flush out the old brake fluid and bleed the brakes. (Oh, you poor simple fool Ian...)
So, I've now read 8 or 9 posts describing in detail what a PITA it is to bleed CF Moto brakes. And I've found the Dealer bulletin descripting how to do it. To no avail. Nothing I've tried, including pressure bleeding both the front and rear systems, has resulted in any operating pressure on either brake lever. Applying pressure to the foot brake master cyl, I was able to get flow out of the rear-most nipples on the front calipers, but nothing out of the rear caliper. Applying pressure to the handlebar brake master cyl, flow comes from the front-most nipples in the front calipers. This seems opposite to what the parts list shows for which system connects to the rear/front connections of the front calipers.
From my reading of the parts diagram, the front and rear hydraulic systems should be completely separate (apart from both systems acting on the front calipers via separate cylinders in the calipers). Is this true? Because I've noticed that when operating the foot brake pedal, fluid wells up in the handlebar master cylinder. Can't be sure if it also happens in reverse, i.e. handlebar lever pushing back into rear system master cyl. In any case, perhaps this is why I cannot generate any operating pressure, if the fluid escapes back to the opposite master cylinder?
By the way, throughout all these attempts, I've tried every combination of levels released and/or held in the operating position.
Is there some interconnection between the front and rear system that I'm missing? Any help would be much appreciated, as this thing is doing my head in at the moment!