Swapping a 800 for a 1000

Started by Jeff, September 23, 2020, 02:40:41 PM

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Jeff

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Hey Z-boys.
Has anyone swapped out the 800 for a 1000?
I blew the shat out of my 800 I scored a full chassis with a 1000 motor in it. I am going to try to put the 1000 into my 800 frame. Any help would be greatly appreciated

NMKawierider

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2015 ZForce 800 53 (Trail)
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I'm going to follow this closely cause I was thinking of just getting a crate 1000 motor for mine if I lost this 800. From what I see...probably won't take much.
2015 Z Force 800 53/Trail EPS
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Jeff

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I will post as I go.

So far the motor mounts are the same.
The exhaust is routed differently. I want to use the 800 exhaust as I have RJWC mud pro muffler.
The emergency brake is different it works on the brake calipers not to the driveshaft.
The ecm plug looks as if it's the same.
You will need a new primary clutch as it is completely different
That's all for today. Post more tomorrow

rlc

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rlc
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Will you please take photos as you go?  I would guess there are a lot of people who have though about doing this if their engine was to blow. lol  The 800 is nice, but a little more power wold make it "moe betta".  Thanks
2019 Z8 Trail - SuperATV Flip Windshield - UniFlow Air Filter - Rayco Door Inserts - Custom Rear Cargo Rack - Custom air intake (fuel side) -

Jeff

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Will do.
Back at it tonight.

Jeff

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Ok. Sorry it's been a bit. Life happens.
So I had to use the intake from the 800 because the wiring harness from the 1000 was missing a pile of connectors. Going to try to start it tomorrow. Keep your fingers crossed.
If I can get to post the pictures I will

NMKawierider

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NMKawierider
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Quote from: Jeff on November 13, 2020, 06:32:17 PM
Ok. Sorry it's been a bit. Life happens.
So I had to use the intake from the 800 because the wiring harness from the 1000 was missing a pile of connectors. Going to try to start it tomorrow. Keep your fingers crossed.
If I can get to post the pictures I will
Can't wait!!!!!!!!!!!!!!!!!!!!!  :)

2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

doug80638

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I'm curious. How does one score a full chassis with a 1000 motor in it?
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Jeff

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Quote from: doug80638 on November 14, 2020, 07:56:45 AM
I'm curious. How does one score a full chassis with a 1000 motor in it?

It was a theft recovery. Got it threw a friend of a friend.

Jeff

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Ok. Exhaust works with a little persuasion.
Motor bolts in and hooked up to the same drivetrain. Didn't have to change the e-brake.
Found a new clutch from Arlin @ cfmotowharehouse.com. Thanks for the help Arlin.
Got the clutch cover from my local Cfmoto dealer.
Same belt as the 800.
It turned over and sputtered.
Then..........she she started! 
Need to do a bit of fine tuning to get it to run properly I think from it sitting might need to get cleaned out.
I'll play more tomorrow and see if I can make it run proper.
I also want to hook up my programmer from the 800. I was told it will work

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Alien78

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Alien78
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hi Jeff were you able to get it working properly?  I too have found a supplier who sells new 1000 engine ... but before buying I would like to know if with the original ecu you can make it work

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Quote from: Alien78 on January 17, 2021, 12:13:42 PM
hi Jeff were you able to get it working properly?  I too have found a supplier who sells new 1000 engine ... but before buying I would like to know if with the original ecu you can make it work

I had to use the injectors and intake from the 800. Cause I didn't want to cut up my wiring harness. But yes. It will work.

cfmotospokane

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cfmotospokane
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Would love to hear a summary and see pics.  I'm considering putting a 1000 crate engine into my 800 and want to be sure I've considered everything and have all of the necessary parts.