CVT

Started by davidpaul, October 23, 2016, 01:43:06 PM

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davidpaul

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December 08, 2016, 01:04:28 AM
#15
I'm thinking that too, thanks guy's
2015 Zforce 800, Dr Pulley weights and sliders, Dobeck EJK, Innovate Motorsports AFR gauge,
Custom exhaust outlet, Ramair foam air filter, Led light bars, Modified air intake, CRD a-arm guards

davidpaul

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December 08, 2016, 03:26:48 PM
#16
Parts are ordered and the strip down is under way
2015 Zforce 800, Dr Pulley weights and sliders, Dobeck EJK, Innovate Motorsports AFR gauge,
Custom exhaust outlet, Ramair foam air filter, Led light bars, Modified air intake, CRD a-arm guards

davidpaul

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December 14, 2016, 11:33:57 AM
#17
Strip down is nearly complete, took a few hours work to make a tool to hold the secondary, just the wet clutch to sort out now.
I'm  a little concerned as nothing looks worn or broken but the secondary is looking very dry with brown rusty powder around the moving part's especially around where the C-clip is, I'm going to fit the new parts and clean up the rusty parts and fingers crossed it will be ok.
The more I look into her engine and other parts I'm surprized so may people have major problems with their Cf Moto's, mine look's fairly well made to me.
2015 Zforce 800, Dr Pulley weights and sliders, Dobeck EJK, Innovate Motorsports AFR gauge,
Custom exhaust outlet, Ramair foam air filter, Led light bars, Modified air intake, CRD a-arm guards

NMKawierider

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NMKawierider
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December 14, 2016, 11:59:27 AM
#18
Great. Take some photos if you can...we love pics! :)

2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

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davidpaul

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December 14, 2016, 02:19:30 PM
#19
Quote from: NMKawierider on December 14, 2016, 11:59:27 AM
Great. Take some photos if you can...we love pics! :)

Will do, one thing I have noticed is the big spring in the secondary has been rubbing the "boss" on the inner sheve.
2015 Zforce 800, Dr Pulley weights and sliders, Dobeck EJK, Innovate Motorsports AFR gauge,
Custom exhaust outlet, Ramair foam air filter, Led light bars, Modified air intake, CRD a-arm guards

NMKawierider

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December 14, 2016, 02:23:05 PM
#20
Quote from: davidpaul on December 14, 2016, 02:19:30 PM
Quote from: NMKawierider on December 14, 2016, 11:59:27 AM
Great. Take some photos if you can...we love pics! :)

Will do, one thing I have noticed is the big spring in the secondary has been rubbing the "boss" on the inner sheve.
Might just flip the spring. It'll give you a chance to clean it all up anyway.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

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davidpaul

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December 14, 2016, 03:42:27 PM
#21
I take it the nut on the crank shaft undoes in the same direction as the nuts on the CVT pulley's
2015 Zforce 800, Dr Pulley weights and sliders, Dobeck EJK, Innovate Motorsports AFR gauge,
Custom exhaust outlet, Ramair foam air filter, Led light bars, Modified air intake, CRD a-arm guards

NMKawierider

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December 14, 2016, 04:19:22 PM
#22
Quote from: davidpaul on December 14, 2016, 03:42:27 PM
I take it the nut on the crank shaft undoes in the same direction as the nuts on the CVT pulley's
If splined, it should.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

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davidpaul

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December 15, 2016, 10:11:30 AM
#23
Minimal wear to wet clutch, going to fit the new one anyway and keep the old one for a spare
2015 Zforce 800, Dr Pulley weights and sliders, Dobeck EJK, Innovate Motorsports AFR gauge,
Custom exhaust outlet, Ramair foam air filter, Led light bars, Modified air intake, CRD a-arm guards

NMKawierider

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December 15, 2016, 10:51:56 AM
#24
Yeah..that looks really good. That means the bell is also in good shape and you don't let it slip much. Nice!
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

davidpaul

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December 15, 2016, 04:19:25 PM
#25
As the other parts look in great condition I think the noise may have come from  the spring rubbing the boss on the sheave. This pulley is the next thing for striping, inspection and cleaning
2015 Zforce 800, Dr Pulley weights and sliders, Dobeck EJK, Innovate Motorsports AFR gauge,
Custom exhaust outlet, Ramair foam air filter, Led light bars, Modified air intake, CRD a-arm guards

davidpaul

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December 20, 2016, 01:00:32 PM
#26
Special tools I have made for the currant job I'm doing to my z8
2015 Zforce 800, Dr Pulley weights and sliders, Dobeck EJK, Innovate Motorsports AFR gauge,
Custom exhaust outlet, Ramair foam air filter, Led light bars, Modified air intake, CRD a-arm guards

NMKawierider

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December 20, 2016, 02:02:05 PM
#27
There you go! Flat-stock..man's best friend...lol. Made my secondary spanner out of it too.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

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December 20, 2016, 07:32:10 PM
#28
Cheap and effective, nice!

davidpaul

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December 22, 2016, 05:36:57 AM
#29
I also changed the secondary to the C1 setting which seems to work very well with std size tyres ;D
2015 Zforce 800, Dr Pulley weights and sliders, Dobeck EJK, Innovate Motorsports AFR gauge,
Custom exhaust outlet, Ramair foam air filter, Led light bars, Modified air intake, CRD a-arm guards
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