Zforce 625-3 will not start HELP!

Started by Hilltop Group, October 21, 2019, 07:20:26 PM

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Hilltop Group

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Righto where to start......Our 625-3 stalled while coasting downhill a few weeks ago and doesn't want to start since, it cranks but wont start. Things I've done / checked since: Charged battery, checked all fuses and relays, checked kill switch, replaced ignition switch, plug has spark, fuel pump runs and has 40PSI pressure, new fuel filter, injector has pulse and injects, compression is good. Fault code shows P0650. I'm lost, does anyone have any idea what it could be? Kind regards, Geoff

NMKawierider

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2015 ZForce 800 53 (Trail)
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Quote from: Hilltop Group on October 21, 2019, 07:20:26 PM
Righto where to start......Our 625-3 stalled while coasting downhill a few weeks ago and doesn't want to start since, it cranks but wont start. Things I've done / checked since: Charged battery, checked all fuses and relays, checked kill switch, replaced ignition switch, plug has spark, fuel pump runs and has 40PSI pressure, new fuel filter, injector has pulse and injects, compression is good. Fault code shows P0650. I'm lost, does anyone have any idea what it could be? Kind regards, Geoff
This is out of the 550 manual but should be the same:


2015 Z Force 800 53/Trail EPS
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NMKawierider

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I take that back...here is the service manual for your machine (be sure to download it) and it doesn't list PO650 as one of it's fault codes.

https://documentcloud.adobe.com/link/track?uri=urn%3Aaaid%3Ascds%3AUS%3Adbf0d75f-af58-4306-8237-0051029faf16
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

Hilltop Group

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I does say something similar in the service manual, do you think that that's the culprit even though it has fuel and spark?

doug80638

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doug80638
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Will it run with starter fluid?

We recently had someone with similar symptoms that had a broken head. Might be worth popping off the valve cover and taking a look. Look for a jumped or loose chain, or broken cap-ends.
2017 Zforce 800 - Red
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Hilltop Group

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Looks like the timing chain has jumped, will have to investigate a bit more. Do these have issues with their tensioners?

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Quote from: Hilltop Group on November 07, 2019, 07:37:16 PM
Looks like the timing chain has jumped, will have to investigate a bit more. Do these have issues with their tensioners?
A while back the 800s had issues with tensioners and..chain and cam sprocket mismatch.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube