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Offline Alexallan

Primary clutch stuck
« on: June 22, 2023, 06:53:55 PM »
Just purchased a 2021 zforce 950 sport and am trying to install a stage 2 MSC clutch kit. Removed the left hand thread nut and bolt holding on the primary clutch, but It won't slide off the shaft. Every video I see online they just slide off due to spring pressure, but I can't get mine to budge. Any tips on getting it off? I tried tapping it but don't want to bang on it too hard to break it loose.

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Offline NMKawierider

Re: Primary clutch stuck
« Reply #1 on: June 22, 2023, 06:59:10 PM »
You must use a puller to get the main body off the shaft. You can take all the other parts off by removing the nut...like the cam plate,weights,movable sheave, spring,bearing and the shims...and that's all you need to remove to install their kit parts. But to get the non-movable part off, you will need the puller. DO remember to re-torque those two exactly as per the manual.

This is the puller:

https://www.ebay.com/itm/255921631487?fits=Make%3ACF-Moto&hash=item3b961e30ff:g:HcQAAOSwIltjvgGk&amdata=enc%3AAQAIAAAA4PWeTCbrHqYZsRAjX%2FjJOH%2B2jZsdgJgrnKYf9wbTPhD5rJdOPOdfFrRLHTiBqO87QlRBDNyZyr2s4c1VrEI6%2BxYYPTNBk5vzJJlIqtHpFT%2BxR3ZHhMXOmUuxGmXTM%2FbQVH1Iow8MwFOhJ4%2FOHHip3aQgc1pgxKMcHyp47vC4AJo6WdPR4DXfo5sA%2FM%2Fz1wuUt8ELWuy6LIZjUdj5FkpkSG1HwaTScrznduV%2BU5rn6dZnzudzQBBsdkax8Y1VySPxexhqwD3X1f%2BnK7qTyYrVpzj3SycLy33VBWDd4RyIudtJ%7Ctkp%3ABFBMwMPl2Jxi
« Last Edit: June 22, 2023, 07:01:07 PM by NMKawierider »
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

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Offline Alexallan

Re: Primary clutch stuck
« Reply #2 on: June 22, 2023, 07:11:10 PM »
None of the other parts are coming off the shaft like you mentioned. I'm not trying to remove the entire thing, just the front portion off the shaft to get to the weights and spring. None of it will slide off once the nut and bolt are off.

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Offline NMKawierider

Re: Primary clutch stuck
« Reply #3 on: June 22, 2023, 07:58:39 PM »
None of the other parts are coming off the shaft like you mentioned. I'm not trying to remove the entire thing, just the front portion off the shaft to get to the weights and spring. None of it will slide off once the nut and bolt are off.
If the bolt and the nut are removed, the cam plate and the rest should just slide off. Just like this:


2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

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Offline Alexallan

Re: Primary clutch stuck
« Reply #4 on: June 22, 2023, 08:42:00 PM »
Should but aren't. I'm not sure what it's hanging up on. Probably going to try a 3 jaw and see if it'll pop off with light pressure. Pulled and tapped around it with a mallet and didn't help.

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Offline NMKawierider

Re: Primary clutch stuck
« Reply #5 on: June 23, 2023, 08:25:01 AM »
Take a look at the hex on the ramp/cam plate and see if it looks like its rotated on the spindle..kinda partly stripped or rounded-over. If so, tap it back and it will slide off. That part will have to be replaced though.

Clean-up the end good, take a close-up clear photo of it and post it here so we can see it.
« Last Edit: June 23, 2023, 10:12:54 AM by NMKawierider »
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube