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Offline alotfaster

U800 wont select 4x4
« on: August 20, 2019, 06:36:26 AM »
Hi All
my buggy is without 4x4. When I push the 4x4 buton there is no response - No noises, dash doen't respond, nobody home at all.
I see two separate wiring looms at the front diff, both appear to be intact.
Can someone please help with the colour coding of the wires (and why two looms) so i can check for power at the diff end.
I looked at removing the switch on dash to test at that end but its seems very difficult to access.
Thanks in anticipation.
Rick

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Offline NMKawierider

Re: U800 wont select 4x4
« Reply #1 on: August 20, 2019, 09:24:41 AM »
Hi All
my buggy is without 4x4. When I push the 4x4 buton there is no response - No noises, dash doen't respond, nobody home at all.
I see two separate wiring looms at the front diff, both appear to be intact.
Can someone please help with the colour coding of the wires (and why two looms) so i can check for power at the diff end.
I looked at removing the switch on dash to test at that end but its seems very difficult to access.
Thanks in anticipation.
Rick
Check the fuses first, then the switch..yes..you have to remove it.

Here is the wiring diagram for the U500 which is the same as the U800 for that part. it has all you need:

https://documentcloud.adobe.com/link/track?uri=urn%3Aaaid%3Ascds%3AUS%3Ae7553f03-0e52-4b26-addd-a5b777ae36e3

2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

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Offline alotfaster

Re: U800 wont select 4x4
« Reply #2 on: August 20, 2019, 05:54:54 PM »
Thanks MNKawierider,
Will check wiring today if weather improves.
You say I will have to remove the switch, does it come out from the top ? Found and removed a screw on RHS of switch
Switch is either very tight or removes from under the dash.

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Offline NMKawierider

Re: U800 wont select 4x4
« Reply #3 on: August 20, 2019, 07:42:29 PM »
Thanks MNKawierider,
Will check wiring today if weather improves.
You say I will have to remove the switch, does it come out from the top ? Found and removed a screw on RHS of switch
Switch is either very tight or removes from under the dash.
Been a long time sense I looked at how it was mounted. When I get a chance I'll go out and take a look.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube