Uforce 500 major electrical issues

Started by Cbystrack, April 09, 2022, 02:37:26 PM

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Cbystrack

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Cbystrack
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I am an electrician and I am trying to help the neighborhood kids get back on the trails. So far what I know is, I checked ignition switch and it's passing power, starter solenoid is good but not getting 12v to pull in. Fuel pump won't run unless I jump out relay. Can anyone point me in a direction to get an electrical diagram for this thing trying to help the kids out.  Thanks in advance.  I don't know what year it is but it's pretty new

NMKawierider

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2015 ZForce 800 53 (Trail)
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NMKawierider
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Two things first-1, work the kill switch. It may be off or got moisture in it corroding contacts..yeah, not waterproof. Two- test power on either side of the main fuse. CFM has had issues with hundreds of main fuse holders having internal crimp problems. Not the fuse itself, but the holder. Do make sure the battery connections are right and its fully charged.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

NMKawierider

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2015 ZForce 800 53 (Trail)
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NMKawierider
Global ModeratorGuruPosts: 12,593
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

Cbystrack

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Cbystrack
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Okay thanks so much for diagram I'll have to print it out to view it better.   I bypassed the main 40amp fuse holder with a wire nut.  Now yall were talking about a kill switch, were yall referring to the ignition switch?   Man if I jump everything out it will turn over it has to be something sensor wise? Any other suggestions

NMKawierider

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NMKawierider
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#4
Quote from: Cbystrack on April 09, 2022, 04:23:20 PM
Okay thanks so much for diagram I'll have to print it out to view it better.   I bypassed the main 40amp fuse holder with a wire nut.  Now yall were talking about a kill switch, were yall referring to the ignition switch?   Man if I jump everything out it will turn over it has to be something sensor wise? Any other suggestions
There may be a rocker switch on the dash that's used to kill the starter,ignition and fuel pump, not the key ignition switch. Just work it some. The Z's have them..maybe the U's do as well...might not though.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

Cbystrack

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Cbystrack
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Man this thing has whooped my butt all weekend now it's getting personal!!!   I am kind of leaning towards bad ecu has this issue every been known to happen? It's a 2019 with 719 miles on it

NMKawierider

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NMKawierider
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Quote from: Cbystrack on April 11, 2022, 08:09:04 AM
Man this thing has whooped my butt all weekend now it's getting personal!!!   I am kind of leaning towards bad ecu has this issue every been known to happen? It's a 2019 with 719 miles on it
Rare..but possible I suppose. I'll PM you a link to the service manual. It has some trouble shooting guides that may prove useful.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube