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Offline sfrasher

Broken fuel pump cap
« on: January 17, 2023, 03:43:37 PM »
This is a general question...if the cap for the fuel pump is cracked, will that cause the engine to sputter at higher RPMs? It idles okay. It also uses a LOT of gas.

I have changed the spark plug, tested compression at 145 PSI, cleaned the throttle body twice, gapped the valves, and it still sputters.
2019 CForce 600 (for me to play)
2019 UForce 500 (for my wife and me...and work)

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Offline NMKawierider

Re: Broken fuel pump cap
« Reply #1 on: January 17, 2023, 03:57:31 PM »
If it can cause a loss in fuel pressure, yes, absolutely...especially at higher demands which is at higher RPMs. All it would take is a loss of about 3psi. What is the current pressure and what does the book say it should be?
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

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Offline sfrasher

Re: Broken fuel pump cap
« Reply #2 on: January 17, 2023, 04:42:40 PM »
Thanks. I have no idea how to measure the pressure in the fuel tank.
2019 CForce 600 (for me to play)
2019 UForce 500 (for my wife and me...and work)

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Offline NMKawierider

Re: Broken fuel pump cap
« Reply #3 on: January 17, 2023, 05:01:14 PM »
Thanks. I have no idea how to measure the pressure in the fuel tank.

You measure the fuel pressure at the fuel injector..or anywhere between it and the pump with a fuel pressure gauge. It will be in the 40+psi range. Usually between 43 and 47psi. This may be something for your dealership's service department to do.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

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Offline sfrasher

Re: Broken fuel pump cap
« Reply #4 on: January 17, 2023, 06:07:10 PM »
Thanks again. I don't have a gauge, and I can't even find the injector, and the service manual doesn't mention anything about all of this! It is about worthless! But this is good information.

Update: I cleaned the throttle body again, and this time I did it meticulously. It runs now! So I guess I missed something the first time. I did clean out the sensor hole, so that might be what it was. The sensor telling the machine to take more gas when it didn't need it. Anyway, it works now. I will keep in mind your suggestions for the future...and get the fuel pressure tested when I can.
2019 CForce 600 (for me to play)
2019 UForce 500 (for my wife and me...and work)