I'm not sure about the Uforce, but my Zforce manual didn't have a lot of options. I assume the 800 engines should be the same.
You had a lot of technical questions in that post. I can tell you what I did and found out along the way of my rebuild.
The crank kit I bought already had the connecting rods and bearings installed on the crankshaft. All I did with that, is check the torque specs on the rods which was good.
The bearings, on mine anyway, are for the left and right case halves and are colored red and blue for the corresponding case half that have to be in the correct half. They also have to line up with the oil ports correctly when you press them in. I too obsessed over this because my manual isn't super clear on this. One would assume that the different color bearings are different in size or thickness, but they are not. The colors indicate which case half they go in. I measured both color bearings and they are the same, so if there is any difference it may be slightly beveled that I can't see on my calipers.
When you press the case halves together with the crank installed, make sure the correct rod is through the correct hole, the cylinders are slightly offset and must be in the correct position before attaching the case halves together.
The pistons were marked/stamped with a l and ll to note which cylinder they go in. They also have an arrow on the top of the piston that has to be pointed the correct way , see the manual.
The cylinders and heads are marked l and ll also, so it's hard to mix anything up.
It was a fairly straightforward process.
Mines a 2014 800ex so I would assume our motor long blocks at least are the same.
You had a lot of technical questions in that post. I can tell you what I did and found out along the way of my rebuild.
The crank kit I bought already had the connecting rods and bearings installed on the crankshaft. All I did with that, is check the torque specs on the rods which was good.
The bearings, on mine anyway, are for the left and right case halves and are colored red and blue for the corresponding case half that have to be in the correct half. They also have to line up with the oil ports correctly when you press them in. I too obsessed over this because my manual isn't super clear on this. One would assume that the different color bearings are different in size or thickness, but they are not. The colors indicate which case half they go in. I measured both color bearings and they are the same, so if there is any difference it may be slightly beveled that I can't see on my calipers.
When you press the case halves together with the crank installed, make sure the correct rod is through the correct hole, the cylinders are slightly offset and must be in the correct position before attaching the case halves together.
The pistons were marked/stamped with a l and ll to note which cylinder they go in. They also have an arrow on the top of the piston that has to be pointed the correct way , see the manual.
The cylinders and heads are marked l and ll also, so it's hard to mix anything up.
It was a fairly straightforward process.
Mines a 2014 800ex so I would assume our motor long blocks at least are the same.













, That is all for now. 









. If I have higher maintenance, so be it, lol. So a question on the DR Pulley sliders I will need for this machine. 30x18-24g x 8? I can shave $40 off ordering them by size instead of by machine. And is the stock spring ok to clock or will I need an aftermarket spring? Because of their pure age and condition, I will be replacing the sliders, ramps, wet clutch, drum, and bearing.