[NMKawierider]

I was telling Jogon30 that I had a plan for fenders on the ZForce 800 and promised I would do a how to if it worked out. I think it did, so here's a video I put together today. Your best friends on this project will be a belt sander with 80G belt, a multi-tool and a heat gun.

Here's the link for the plastics:

http://www.tapplastics.com/product/plastics/cut_to_size_plastic/abs_sheets/524

And here's the how-to video:

And a few pics:

http://s483.photobucket.com/user/BFFreak_2008/slideshow/CFMoto%20ZForce%20800/Fender%20Modifications/Home%20Made%20front%20fenders
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UPDATE 11/25/15

Well, I did the rears. I really wanted to keep the wings and found a way to do that. Didn't do a How-To video because it was a PITA and wasn't sure it was going to work out...but it did. Here's a few pics:


















Wouldn't be so bad if it hadn't had such weird angles for mounting points and the extra cuts needed.... Took some head-scratching, triple measurement checks..and some "choice words" to get them done. Here's a couple of pick of part of the fab work:





 


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UPDATE 11/28/15:

OK, closing the book on this project so here's a final video walk-a-round.

Not a valid vimeo URL

[Jogon30]

Yo bud we can't see the video when I click on it it's saying you have to sign on to view?

[NMKawierider]

Yo bud we can't see the video when I click on it it's saying you have to sign on to view?

Guess I forgot to publish it. It should be OK now.

[Jogon30]

Well buddy you  nailed it!!! That's for dam sure it looks great and I bet it's going to work perfect you should send a video resume to cf Moto lol. Awesome I really like them....

[NMKawierider]

You know, it would be nothing for CFMoto to pump those out for the 53s. Hope they do OK, I think they should. Sure like them better then the EXs I had on before. 2-more to make...

 

[Jogon30]

Awesome bud let me know when u want to go out and test them I'll roll.....

[NMKawierider]

Awesome bud let me know when u want to go out and test them I'll roll.....

If the weather is good, how about this weekend. Maybe just Southern?

[Jogon30]

I'm good with that just let me know....

[NMKawierider]

According to the weather channel Saturday is the best day. Lets say 9:30ish out there?

[mayor hal]

Nice job... you are one handy guy! I bet those are going to work out great too. Too bad someone wouldn't fab up another pair or two of those fronts for the 53" for a price? Huh? Maybe? What do you think? 

[NMKawierider]

Nice job... you are one handy guy! I bet those are going to work out great too. Too bad someone wouldn't fab up another pair or two of those fronts for the 53" for a price? Huh? Maybe? What do you think? 

Lol...Maybe Still, it would be so easy for a manufacturer to kick these out..even with the holes pre-done.

[mayor hal]

Nice job... you are one handy guy! I bet those are going to work out great too. Too bad someone wouldn't fab up another pair or two of those fronts for the 53" for a price? Huh? Maybe? What do you think? 

Lol...Maybe Still, it would be so easy for a manufacturer to kick these out..even with the holes pre-done.

Well if you do decide to make a couple more, it certainly would be of interest to me. I don't think there are too many of us with the 53"!
Hal

[Jogon30]

Me too I think I watched your video like 3 times lol each time trying to talk my self into thinking i could do it lol.  I found a place here in Albuquerque that has the same abs plastic and they also precut i just need to man up and DO IT !!!!!!

[NMKawierider]

I ended-up taking another about 1/4"+ off the width so if you order them 6"s wide and 39.5"s long, all you will need to do is make the bends, mount them, and shape them to your liking.

[Jogon30]

Getting it done here is what I got going so far wish me luck lol another great mod by (nmkawi)