Headlight Condensation

Started by willpower719, September 19, 2016, 08:24:24 AM

0 Members and 1 Guest are viewing this topic.

Previous topic - Next topic

willpower719

Guest
Logged
willpower719
Guest
I've had the ZForce 800 EX now for about a month and love it. I noticed yesterday condensation was forming inside the headlight assemblies...both sides. Anyone else encountered this? Is this a warrantied item?

Thanks

NMKawierider

Global Moderator
*****
Guru
Posts: 12,594
2015 ZForce 800 53 (Trail)
Logged
NMKawierider
Global ModeratorGuruPosts: 12,594
Some have and it was because of bad seals but others found that because the vent tubes are positioned over the top and down behind the radiator, when you get water splash onto the radiator and it steams, it also gets into the housings from those tubes. Solution: relocate the vent tubes away from the back of the radiator. These are those vents:


2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

willpower719

Guest
Logged
willpower719
Guest
Out-freaking-standing! Thank you so much!! That is the reason this forum is awesome!!!

Thanks again I will check and relocate those tubes.

J

NMKawierider

Global Moderator
*****
Guru
Posts: 12,594
2015 ZForce 800 53 (Trail)
Logged
NMKawierider
Global ModeratorGuruPosts: 12,594
Yeah not one of there better thoughts. Seems the radiator's heat also warms-up everything up front including the headlight housings and when they get splashed with cold water the air contracts and draws air in through the tubes....like it's supposed to...except if there is steam around the ends of the vents, that gets pulled in too. Of course there are some with bad seals but try this first. You can pull the lights out for a while to dry them out..maybe use a hear dryer..just don't drive it that way otherwise dirt will get in.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

Cosmosdan

*****
Guru
Posts: 1,677
Logged
Cosmosdan
GuruPosts: 1,677
The Z6 did not have vents. Yes the seals suck so I used DI grease all around the plastic fittings. I really hope this keeps water out, The headlights aren't going to last too much longer if it doesn't. One already has crusties in it.
2013 Z6 Trail
Iron Baltic skid plates
UE Boom Speaker mount
RZR 800 Shocks
Mostly stock trail riding
25g. Rollers and A1

2016 Outlander max 570
Too new for mods yet