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Offline Ulfthednar

Secondary clutch tool question
« on: May 20, 2025, 09:21:10 PM »
gen2 Cforce 800XC with Cvtech trailblock clutch.

Whats the best tool folks have found for holding the secondary outer sheave when torquing it down?
Yes I use a torque wrench.
the "adjustable" clutch tools (for the secondary) ones Ive been finding are sketchy to use at best and I just tweaked mine changing my helix the other day.
I've got the trailbloc PRIMARY tool and it works great, but doesn't fit the secndaries on these.
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2022 CFMoto CForce 800XC. Lava Orange/Camo Swapped 9x14-27/Fr 11x14-27/RR, Interco Sniper 920, RJWC header. MSC 90 intake.  
2023 CFMoto CForce 800XC Camo/Orange Swapped, Heat Demon grip heater, Turn signal kit, All Balls winch remote kit. RNG Clutch kit w/ Scorpion 3 stage helix. Camso X4S tracks for winter fun. Ice biter chains for destroying asphalt.
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Offline NMKawierider

Re: Secondary clutch tool question
« Reply #1 on: May 22, 2025, 03:23:47 PM »
Although I made my own for my old Z, I have been told that an adjustable spanner that goes up to 6" with the side pins does work well.
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2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube
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Offline Ulfthednar

Re: Secondary clutch tool question
« Reply #2 on: May 22, 2025, 06:49:31 PM »
I just broke one of those.
Might have to take a cue and build one thats a bit more robust.
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2022 CFMoto CForce 800XC. Lava Orange/Camo Swapped 9x14-27/Fr 11x14-27/RR, Interco Sniper 920, RJWC header. MSC 90 intake.  
2023 CFMoto CForce 800XC Camo/Orange Swapped, Heat Demon grip heater, Turn signal kit, All Balls winch remote kit. RNG Clutch kit w/ Scorpion 3 stage helix. Camso X4S tracks for winter fun. Ice biter chains for destroying asphalt.
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Offline NMKawierider

Re: Secondary clutch tool question
« Reply #3 on: May 22, 2025, 09:02:02 PM »
Yeah I couldn't see those little pins holding under what it takes to bust that retainer nut loose. Mine was rusted...from the factory and it has some god-awful thread locker on it. Took a 1000ftlb air impact, heat & PB Blaster and several rounds of choice words to get it off. I didn't use the holes, I went into the webbing and built these solid steel blocks custom ground to fit all the way down and follow the taper.

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2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube
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Offline Super 8

Re: Secondary clutch tool question
« Reply #4 on: May 23, 2025, 07:37:32 AM »
I'm not quite following what you are trying to achieve, but I did put a clutch kit in my U=force 1000 with this tool I made.
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Offline NMKawierider

Re: Secondary clutch tool question
« Reply #5 on: May 23, 2025, 09:51:28 AM »
Quote from: Super 8 on May 23, 2025, 07:37:32 AM
I'm not quite following what you are trying to achieve, but I did put a clutch kit in my U=force 1000 with this tool I made.
We are just trying to hold the secondary for R&R, the spring compressor or disassembly is another story. These are my home-made spanner wrenches:



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2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube
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Offline Super 8

Re: Secondary clutch tool question
« Reply #6 on: May 23, 2025, 01:18:55 PM »
Couldn't a person just hold the brake or set the brake to tighten the nut on the secondary while on the machine?
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Offline NMKawierider

Re: Secondary clutch tool question
« Reply #7 on: May 23, 2025, 02:24:53 PM »
Quote from: Super 8 on May 23, 2025, 01:18:55 PM
Couldn't a person just hold the brake or set the brake to tighten the nut on the secondary while on the machine?
Some of the gears CFM uses are powered or compacted steel and may break under the load. I would not be willing to try. You might try a larger strap wrench around the outside edge of the outer sheave though
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2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube
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Offline Ulfthednar

Re: Secondary clutch tool question
« Reply #8 on: May 23, 2025, 05:30:21 PM »
I'm pretty sure I can custom make a spanner . .  the compression tool for the secondary helix and spring was pretty easy.
My purchased spanner gave way at the adjusting hinge point . . . fortunately I was able to get it to hold enough to torwue the retainer nut back on.
"Off to the scrap bin Go I" . . .
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2022 CFMoto CForce 800XC. Lava Orange/Camo Swapped 9x14-27/Fr 11x14-27/RR, Interco Sniper 920, RJWC header. MSC 90 intake.  
2023 CFMoto CForce 800XC Camo/Orange Swapped, Heat Demon grip heater, Turn signal kit, All Balls winch remote kit. RNG Clutch kit w/ Scorpion 3 stage helix. Camso X4S tracks for winter fun. Ice biter chains for destroying asphalt.
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