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Offline Chrisg73

Full Doors take 2
« on: July 13, 2016, 07:21:56 PM »
Hi all,

My first attempt at full doors didn't quite work out as planned. Only had $15 in material in it so I decided to scrap that plan and come up with another. Went with 1/8" aluminum sheet with 3/4" square tubing backer for support. I got my sheet delivered this afternoon and headed right to the shear with my templates and had at it. Came home with two door plates and rear filler panels and ended up with one door fitted and mounted with mock up hinges. Hope to get the other side to the same point tomorrow if everything goes as planned. Then I can work on mounting the filler panels and latches.
« Last Edit: July 13, 2016, 07:45:52 PM by Chrisg73 »
2015 Uforce 800
2 piece windshield
Factory roof
42" Led Light Bar
1-1/2" wheel spacers
Uni Filter
Home built aluminum full doors
More goodies to come!!!!!!

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Offline gfmoto

Re: Full Doors take 2
« Reply #1 on: July 13, 2016, 08:24:51 PM »
Looks great. Much better than the first round.
2015 ZForce 800EX
32" light bar
2-4" spots
Custom Cv guards
DIY 1/2 windshield
UNI air filter
DIY rear window
BOSS ATV 28. 450W speakers
Alpena Rock Lights (tough pods)
2" RZR Bracket lift
Roof extensions
27" Maxxis Corranado Tires
Alpena RGB rock lights
SuperATV Rocksliders
1/2 Doors w/custom paint and graphics

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Offline Cosmosdan

Re: Full Doors take 2
« Reply #2 on: July 13, 2016, 09:17:19 PM »
Rev.2 will be much better. Look forward to seeing more of this build.
2013 Z6 Trail
Iron Baltic skid plates
UE Boom Speaker mount
RZR 800 Shocks
Mostly stock trail riding
25g. Rollers and A1

2016 Outlander max 570
Too new for mods yet

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Offline NMKawierider

Re: Full Doors take 2
« Reply #3 on: July 13, 2016, 09:17:39 PM »
Yep, nice tight fit. How's the elbow room?
2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | 9.7" GPS | Bandit Springs Rear & Gen-3 Shocks Front

My Videos On YouTube

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Offline Jogon30

Re: Full Doors take 2
« Reply #4 on: July 13, 2016, 10:46:39 PM »
Nice work👌💪🏻💪🏻💪🏻💪🏻💪🏻💪🏻💪🏻💪🏻

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Offline Chrisg73

Re: Full Doors take 2
« Reply #5 on: July 14, 2016, 05:02:17 AM »
Yep, nice tight fit. How's the elbow room?

Not to bad. I like finally having something to rest my arm on. Once all the inner structure is in place and tig welded I will probably take them in to work and do a either slight arc across the top with the press break using a big round top die and a rubber bottom die or do a V bend from about a third of the way across the top to the 2 bottom corners to open it up a little. Then I will fit my rear filler panel into place
2015 Uforce 800
2 piece windshield
Factory roof
42" Led Light Bar
1-1/2" wheel spacers
Uni Filter
Home built aluminum full doors
More goodies to come!!!!!!

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Offline Chrisg73

Re: Full Doors take 2
« Reply #6 on: July 14, 2016, 05:05:15 AM »
Looks great. Much better than the first round.

I agree. That's why I scrapped the first one. Like the way the 1" square tube fit at the factory door hing mounts that I left in place. Gave the new setup a nice sturdy hinge point.
2015 Uforce 800
2 piece windshield
Factory roof
42" Led Light Bar
1-1/2" wheel spacers
Uni Filter
Home built aluminum full doors
More goodies to come!!!!!!

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Offline chuddly

Re: Full Doors take 2
« Reply #7 on: July 14, 2016, 08:39:57 AM »
Looking good!
I can imagine a world completely at peace.  A world where there are no weapons, no war, and no violence at all.  And I can imagine us taking over that world because they would never expect it.

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Offline Chrisg73

Re: Full Doors take 2
« Reply #8 on: August 02, 2016, 12:39:36 PM »
Hi all,

My first attempt at full doors didn't quite work out as planned. Only had $15 in material in it so I decided to scrap that plan and come up with another. Went with 1/8" aluminum sheet with 3/4" square tubing backer for support. I got my sheet delivered this afternoon and headed right to the shear with my templates and had at it. Came home with two door plates and rear filler panels and ended up with one door fitted and mounted with mock up hinges. Hope to get the other side to the same point tomorrow if everything goes as planned. Then I can work on mounting the filler panels and latches.

The reassembly begins. Still looking for a smaller slam latch or like setup. Exterior all coated with bed liner coating.
2015 Uforce 800
2 piece windshield
Factory roof
42" Led Light Bar
1-1/2" wheel spacers
Uni Filter
Home built aluminum full doors
More goodies to come!!!!!!