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Offline Rocketman51

Generator rotor
« on: August 26, 2025, 10:41:13 AM »
Hi guys.
I'm about to remove the generator rotor from my 800ex so that I can swap the old pump.
It says in the service manual that I'd need a 42x1.5 flywheel puller, could I use a set of pulley draws around the outside of it??

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Offline NMKawierider

Re: Generator rotor
« Reply #1 on: August 26, 2025, 12:02:08 PM »
Hi guys.
I'm about to remove the generator rotor from my 800ex so that I can swap the old pump.
It says in the service manual that I'd need a 42x1.5 flywheel puller, could I use a set of pulley draws around the outside of it??
NO...you'll warp it. It must be pulled by the hub with that puller. Look on ebay for the cheapest ones. And always put a bolt or something in on the end so you don't push directly on the crank as it will damage it.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

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Offline Rocketman51

Re: Generator rotor
« Reply #2 on: August 27, 2025, 01:27:06 AM »
Many thanks for the info, thought it best to ask on here first.

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Offline Rocketman51

Re: Generator rotor
« Reply #3 on: August 27, 2025, 09:55:27 AM »
Thanks for the heads up, flywheel puller on order as we speak.

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Offline NMKawierider

Re: Generator rotor
« Reply #4 on: August 27, 2025, 09:56:47 AM »
Good. Can always re-sell it when done.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube