0 Members and 1 Guest are viewing this topic.

*

Offline Moto man

Front axle removal zforce 800 trail
« on: February 11, 2018, 06:04:47 PM »
I could use some help here from anyone that has removed a front axle please . I can't seem to get the upper or lower A arms to drop  loose from the ball pin ?? Is there a special tool needed ? I have removed everything that the service manual calls for and more and still having no luck.  Thanks for any help
2017 Zforce 800 trail EPS
Uni filter
Flip up windshield
Octane Ridge doors
Heavy duty nerf bars
Front brush guard

*

Offline NMKawierider

Re: Front axle removal zforce 800 trail
« Reply #1 on: February 11, 2018, 06:38:08 PM »
On other machines I left the ball joints attached because of how tough some are to release from the taper. I would just pull the bolts from the frame-side of the upper and lower a-arms after I removed the axle nut (do it first) then just slide the knuckle with the a-arms off the shaft. Then pop the axle out of the diff case. A bit of an octopus to maneuver but beats using "pickle fork" and screwing-up the dust boots or screwing up the threads.  Oh..be sure to take the brake line bracket off so you have enough room to slide it off the end...or remove the caliper. And the axle may be rusted a little to the bearing race so may need to spray it and play with it a bit.


If you really want to drop then off the ball joints you can try an old shop trick we used to use...pull the nuts, suspend the a-arm or the knuckle so it will fall if released then smack the sides of the a-arm where the joint shaft goes through...the end..on all sides with a steel hammer. That shock will most often release the taper and let the shaft let go.
« Last Edit: February 11, 2018, 06:43:58 PM by NMKawierider »
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

*

Offline Cosmosdan

Re: Front axle removal zforce 800 trail
« Reply #2 on: February 11, 2018, 06:42:43 PM »
Don't like pickle forks. NMK had a good suggestion. I have had good luck with one like this for ball joints if it needs to come out.

GearWrench 3916D Universal Ball Joint Separator https://www.amazon.com/dp/B003YVWHOE/ref=cm_sw_r_cp_apa_DjoGAbQCSKG5P
2013 Z6 Trail
Iron Baltic skid plates
UE Boom Speaker mount
RZR 800 Shocks
Mostly stock trail riding
25g. Rollers and A1

2016 Outlander max 570
Too new for mods yet

*

Offline Moto man

Re: Front axle removal zforce 800 trail
« Reply #3 on: February 11, 2018, 06:55:28 PM »
Thanks for the help . I did try the steel hammer way too no luck . I was thinking of removing the A arms at the frame as suggested so I will try that . Thanks and will let you all know how it goes .
2017 Zforce 800 trail EPS
Uni filter
Flip up windshield
Octane Ridge doors
Heavy duty nerf bars
Front brush guard

*

Offline Moto man

Re: Front axle removal zforce 800 trail
« Reply #4 on: February 11, 2018, 09:02:14 PM »
Update : Axle has been replaced thank you so mush for all the help it was awesome. For anyone having to do this it was so easy to just remove the A arm bolts from the frame as suggested .
2017 Zforce 800 trail EPS
Uni filter
Flip up windshield
Octane Ridge doors
Heavy duty nerf bars
Front brush guard

*

Offline NMKawierider

Re: Front axle removal zforce 800 trail
« Reply #5 on: February 11, 2018, 10:12:56 PM »
Good. Glad you got it.
2015 Z Force 800 53/Trail EPS
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage |7- 9.7" GPS Systems | Bandit Springs Rear & Gen-3 Shocks Front | Cage Chop Mod

My Videos On YouTube

*

Offline Moto man

Re: Front axle removal zforce 800 trail
« Reply #6 on: February 26, 2018, 06:01:02 PM »
Thanks NMK and looks like I posted this one in the wrong one to  :-\ darn newbies  ;D should be in the zforce 800 section
Thanks
2017 Zforce 800 trail EPS
Uni filter
Flip up windshield
Octane Ridge doors
Heavy duty nerf bars
Front brush guard

*

Offline REDRIDER

Re: Front axle removal zforce 800 trail
« Reply #7 on: February 27, 2018, 09:56:09 AM »
hitting the knuckle where the ball joint shaft is always worked for me. Aluminum knuckles I will try not to hit too hard though.

*

Offline Ecosta

Re: Front axle removal zforce 800 trail
« Reply #8 on: March 09, 2018, 09:57:45 PM »
Did you break it? may i ask what did you use as replacement?
2017 Zforce 800EX