« previous next »
Pages: [1]   Go Down

0 Members and 1 Guest are viewing this topic.

*

Offline bezerk1

800EX Rear Roll Cage Modification
« on: September 21, 2016, 04:49:55 PM »
I thought I'd share a few pics of my rear cage addition.  It took about 6 hours to bend and weld it together.  Once completed I painted it with spray on bed liner which matched the factory paint perfectly.  It is easily removable with a few bolts.  I did have to cut a small slit in the roof to allow it to bend over the new bars.  In the pictures I have the roof clamped and sitting in the sun so it contours in.  Enjoy.
Logged
*

Offline Jogon30

Re: 800EX Rear Roll Cage Modification
« Reply #1 on: September 21, 2016, 05:40:06 PM »
Quote from: bezerk1 on September 21, 2016, 04:49:55 PM
I thought I'd share a few pics of my rear cage addition.  It took about 6 hours to bend and weld it together.  Once completed I painted it with spray on bed liner which matched the factory paint perfectly.  It is easily removable with a few bolts.  I did have to cut a small slit in the roof to allow it to bend over the new bars.  In the pictures I have the roof clamped and sitting in the sun so it contours in.  Enjoy.
Man that's cool! Good job !!
Logged
*

Offline NL800

Re: 800EX Rear Roll Cage Modification
« Reply #2 on: September 21, 2016, 06:45:31 PM »
Wow great job.
Logged
2014 Terralander 800 EPS
Elka Shocks
CFMOTO Windshield
Front and rear cargo boxes
Garmin eTrex 20 GPS
Wasp Action Camera
Rear Winch
*

Offline gfmoto

Re: 800EX Rear Roll Cage Modification
« Reply #3 on: September 21, 2016, 06:59:44 PM »
Nice work!!! How's it attached?
Logged
2015 ZForce 800EX
32" light bar
2-4" spots
Custom Cv guards
DIY 1/2 windshield
UNI air filter
DIY rear window
BOSS ATV 28. 450W speakers
Alpena Rock Lights (tough pods)
2" RZR Bracket lift
Roof extensions
27" Maxxis Corranado Tires
Alpena RGB rock lights
SuperATV Rocksliders
1/2 Doors w/custom paint and graphics
*

Offline Cosmosdan

Re: 800EX Rear Roll Cage Modification
« Reply #4 on: September 21, 2016, 07:59:59 PM »
I wish I wasn't a sucky welder.
Logged
2013 Z6 Trail
Iron Baltic skid plates
UE Boom Speaker mount
RZR 800 Shocks
Mostly stock trail riding
25g. Rollers and A1

2016 Outlander max 570
Too new for mods yet
*

Offline murdo

Re: 800EX Rear Roll Cage Modification
« Reply #5 on: September 22, 2016, 02:33:02 AM »
Nice.
Logged
*

Offline chuddly

Re: 800EX Rear Roll Cage Modification
« Reply #6 on: September 22, 2016, 07:02:09 AM »
Yup looks very nice.  I plan on doing something similar.  How did you attach it to the roll cage and back end?
Logged
I can imagine a world completely at peace.  A world where there are no weapons, no war, and no violence at all.  And I can imagine us taking over that world because they would never expect it.
*

Offline bezerk1

Re: 800EX Rear Roll Cage Modification
« Reply #7 on: September 22, 2016, 08:49:31 AM »
The bars are attached with 1 5/8 inch clamps that I ordered off of ebay.  The are made specifically for roll bars and suspension fabrication.  Hopefully you can see them in the attached picture.  The rear of the cage has tabs welded onto it.  I drilled and tapped new holes where the existing stainless bumper is attached.  The new cage fits snug on top of the existing bumper.  I was even able to reattach the rubber bumpers.
Logged
*

Offline Coloradocrawler

Re: 800EX Rear Roll Cage Modification
« Reply #8 on: September 22, 2016, 09:25:43 AM »
Very nice.
Logged
2019 Zforce 1000
Flip windshield, synthetic winch rope, 2 inch lift, lights, 30 inch tires, back window, snorkels with pre-filter on air box, harnesses, Super ATV box, door inserts, B2 clutch setting, desert craft seat springs, 3L fuel cell, Bluetooth stereo, Garmin
GPS,  chop coming soon.

2014 z600 SOLD
*

Offline Spaceman78

Re: 800EX Rear Roll Cage Modification
« Reply #9 on: September 22, 2016, 08:51:24 PM »
Good work.
Logged
2015 ZForce 800EX EPS
Two Bros. slip-on
Snorkels
Half windshield
30" Monster mayhems on STI HD2s
2" lift
Secondary clocked to C4
1mm Primary Shim 3.25:1 Lowest Ratio
More to come
*

Offline Coloradocrawler

Re: 800EX Rear Roll Cage Modification
« Reply #10 on: September 26, 2016, 11:00:55 AM »
Nice work...
Logged
2019 Zforce 1000
Flip windshield, synthetic winch rope, 2 inch lift, lights, 30 inch tires, back window, snorkels with pre-filter on air box, harnesses, Super ATV box, door inserts, B2 clutch setting, desert craft seat springs, 3L fuel cell, Bluetooth stereo, Garmin
GPS,  chop coming soon.

2014 z600 SOLD
Pages: [1]   Go Up
« previous next »