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Offline frankysfree

Not going into 4x4
« on: January 28, 2017, 05:52:54 PM »
So I havent ridden my Z6EX at all, just moving it in and out of my shop and went to put it into 4wd the other day and when i pushed the button Im still only getting the 2wd symbol on the dash. I did it while stopped and then went forward slowly and it never came on. I know it WAS working as when I bought it, it was in 4x4 and locker was engaged and I had to switch it back to 2wd and it worked perfectly. The owners and service manual doesnt seem to give troubleshooting on 4x4 engagement. Anyone have any ideas? I was going to start with checking connections and fuses and make sure all is good.
2013 Z6EX.
Garage Products A-Arm Bushings
RZR 800S Shocks
500HO ECM
LED Lightbar
Seizmik mirrors
USB port/charger in place of cig lighter socket

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Offline Cosmosdan

Re: Not going into 4x4
« Reply #1 on: January 29, 2017, 06:40:49 AM »
Listen for the servo noise. No noise than might be electrical. If you hear it, than it might be the little gear "thingy" that moves it into 4wd. Pull the servo off a it's right there.
2013 Z6 Trail
Iron Baltic skid plates
UE Boom Speaker mount
RZR 800 Shocks
Mostly stock trail riding
25g. Rollers and A1

2016 Outlander max 570
Too new for mods yet

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Offline frankysfree

Re: Not going into 4x4
« Reply #2 on: February 22, 2017, 09:16:00 AM »
No servo noise. I replaced the switch after the initial post since I read about the issues with them and since it was cheap. No change. Still no light on dash and still no servo noise.
2013 Z6EX.
Garage Products A-Arm Bushings
RZR 800S Shocks
500HO ECM
LED Lightbar
Seizmik mirrors
USB port/charger in place of cig lighter socket

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Offline NMKawierider

Re: Not going into 4x4
« Reply #3 on: February 22, 2017, 09:24:07 AM »
I assume you checked all the fuses and that you have power at the switch when the key is on and all is well, so that means actuator or actuator connection...in my book.
2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | 9.7" GPS | Bandit Springs Rear & Gen-3 Shocks Front

My Videos On YouTube

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Offline frankysfree

Re: Not going into 4x4
« Reply #4 on: February 22, 2017, 09:28:54 AM »
I have not checked power at the switch. I just replaced the switch last night and didnt have time to go through the manual and find a diagram to check the wiring yet. I visually looked at fuses but havent checked them with a multimeter yet(cant remember if i checked when i originally posted this). I didnt see one that looked like it had anything to do with the 4wd though.
2013 Z6EX.
Garage Products A-Arm Bushings
RZR 800S Shocks
500HO ECM
LED Lightbar
Seizmik mirrors
USB port/charger in place of cig lighter socket

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Offline NMKawierider

Re: Not going into 4x4
« Reply #5 on: February 22, 2017, 09:51:55 AM »
May be on a relay that went bad or..check the speed sensor. It has been known to have problems and if it's out..the 4wd may not work. Is the speedometer working?
2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | 9.7" GPS | Bandit Springs Rear & Gen-3 Shocks Front

My Videos On YouTube

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Offline frankysfree

Re: Not going into 4x4
« Reply #6 on: February 22, 2017, 10:06:42 AM »
The speedometer is working. Thanks, Ill check the relay. IIRC the book does say which relay is which in order of how they are in line.
2013 Z6EX.
Garage Products A-Arm Bushings
RZR 800S Shocks
500HO ECM
LED Lightbar
Seizmik mirrors
USB port/charger in place of cig lighter socket

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Offline Wheels

Re: Not going into 4x4
« Reply #7 on: February 22, 2017, 07:10:09 PM »
Check the wire loom going into the motor servo.
I have seen bad wires there cause the motor to lose power.
I believe was the white wire
If it has Pistons or Tits you will encounter problems.

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Offline frankysfree

Re: Not going into 4x4
« Reply #8 on: February 23, 2017, 10:22:13 AM »
Ok, thanks. Ill have time this weekend to check it out and get it figured out.
2013 Z6EX.
Garage Products A-Arm Bushings
RZR 800S Shocks
500HO ECM
LED Lightbar
Seizmik mirrors
USB port/charger in place of cig lighter socket

*

Offline frankysfree

Re: Not going into 4x4
« Reply #9 on: March 06, 2017, 06:23:46 PM »
Finally had time and swapped the 2wd/4wd relay with the 4wd lockup relay and now it goes into 4wd. Instead of ordering a new cfmoto relay, Harley uses a mini relay exactly like this on the newer bikes so im just ordering some of the Standard brand replacement relays to replace all of them which should hold up alot better than the originals. Thanks for the help everyone.
2013 Z6EX.
Garage Products A-Arm Bushings
RZR 800S Shocks
500HO ECM
LED Lightbar
Seizmik mirrors
USB port/charger in place of cig lighter socket

*

Offline NMKawierider

Re: Not going into 4x4
« Reply #10 on: March 06, 2017, 06:43:56 PM »
Finally had time and swapped the 2wd/4wd relay with the 4wd lockup relay and now it goes into 4wd. Instead of ordering a new cfmoto relay, Harley uses a mini relay exactly like this on the newer bikes so im just ordering some of the Standard brand replacement relays to replace all of them which should hold up alot better than the originals. Thanks for the help everyone.
Good. Yeah..good idea.
2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | 9.7" GPS | Bandit Springs Rear & Gen-3 Shocks Front

My Videos On YouTube

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Offline Cosmosdan

Re: Not going into 4x4
« Reply #11 on: March 07, 2017, 01:47:44 AM »
Can you post a part number or fitment so we have it when it's our turn to replace them.
2013 Z6 Trail
Iron Baltic skid plates
UE Boom Speaker mount
RZR 800 Shocks
Mostly stock trail riding
25g. Rollers and A1

2016 Outlander max 570
Too new for mods yet

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Offline gfmoto

Re: Not going into 4x4
« Reply #12 on: March 07, 2017, 08:16:38 AM »
Yes, Please post the part number and where you are ordering them. Will be good to have as a reference hopefully something I'll never need but would be nice to have. Thanks !!
2015 ZForce 800EX
32" light bar
2-4" spots
Custom Cv guards
DIY 1/2 windshield
UNI air filter
DIY rear window
BOSS ATV 28. 450W speakers
Alpena Rock Lights (tough pods)
2" RZR Bracket lift
Roof extensions
27" Maxxis Corranado Tires
Alpena RGB rock lights
SuperATV Rocksliders
1/2 Doors w/custom paint and graphics

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Offline frankysfree

Re: Not going into 4x4
« Reply #13 on: March 07, 2017, 09:59:37 AM »
The Harley part number is 31522-00 and the Tucker Rocky part number for the Standard brand replacement relay is 215228. If anyone wants one Ill sell them shipped USPS priority mail anywhere in USA. They are $10 for the first one and $7 a piece for everyone after the first as long as they are shipped all at once. There are 6 total relays on these. 4wd lockup relay, 2wd/4wd relay, brake relay, starter aux relay 2, oil pump relay, + starter aux relay 1.
« Last Edit: March 10, 2017, 09:27:28 AM by frankysfree »
2013 Z6EX.
Garage Products A-Arm Bushings
RZR 800S Shocks
500HO ECM
LED Lightbar
Seizmik mirrors
USB port/charger in place of cig lighter socket

*

Offline frankysfree

Re: Not going into 4x4
« Reply #14 on: March 08, 2017, 02:50:43 PM »
Updated last post.
2013 Z6EX.
Garage Products A-Arm Bushings
RZR 800S Shocks
500HO ECM
LED Lightbar
Seizmik mirrors
USB port/charger in place of cig lighter socket