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Offline NMKawierider

ZForce 800EX Service manual
« on: July 22, 2015, 07:04:28 pm »
Hope it's OK to upload this- a full service manual for the ZForce 800

2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | Magellan TRX7 GPS| Bandit Springs

My Videos On YouTube

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Offline Jason

Re: ZForce 800EX Service manual
« Reply #1 on: July 22, 2015, 07:09:32 pm »
This is great - I know I've been looking for this manual for quite some time now.

For those of you who download this service manual and are unsure of the torque specs:  Nm is a Newton Meter and 1 Nm = 0.73756 ft/lb.

Here is a conversion chart for quick reference:

« Last Edit: July 22, 2015, 07:43:19 pm by Jason »
2017 RZR XP 1000 Titanium Metallic

Re: ZForce 800EX Service manual
« Reply #2 on: August 21, 2015, 09:07:39 am »
Do you know where to find a service manual for the z600ex?

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Offline Jason

Re: ZForce 800EX Service manual
« Reply #3 on: August 21, 2015, 09:13:42 am »
Do you know where to find a service manual for the z600ex?

Personally, I haven't come across one.
2017 RZR XP 1000 Titanium Metallic

Re: ZForce 800EX Service manual
« Reply #4 on: August 21, 2015, 02:17:16 pm »
Figures!!! Lol can find everything for the z8 but not the z6 well I got such a good deal on it I'll just have to keep looking and figure stuff out I guess

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Offline NMKawierider

Re: ZForce 800EX Service manual
« Reply #5 on: August 21, 2015, 02:41:57 pm »
Figures!!! Lol can find everything for the z8 but not the z6 well I got such a good deal on it I'll just have to keep looking and figure stuff out I guess

Gota be one out there. I'll take a look too.
2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | Magellan TRX7 GPS| Bandit Springs

My Videos On YouTube

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Offline Cosmosdan

Re: ZForce 800EX Service manual
« Reply #6 on: August 21, 2015, 08:08:57 pm »
There is one here under the z6. If the link doesn't work, pm me and I will send you a direct link. It should have all the info you need except for the cv-tech secondary. The x8 manual has good info on that
2013 Z6 Trail
Iron Baltic skid plates
UE Boom Speaker mount
RZR 800 Shocks
Mostly stock trail riding
25g. Rollers and A1

2016 Outlander max 570
Too new for mods yet

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Offline Hansel

Re: ZForce 800EX Service manual
« Reply #7 on: September 06, 2015, 07:25:41 pm »
Thanks for posting the manual.  My nearest dealer is 4 hours away, so its nice to have the details and be able to do all the work with confidence at home.   8)

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Offline NMKawierider

Re: ZForce 800EX Service manual
« Reply #8 on: September 06, 2015, 10:06:08 pm »
Welcome. Sometimes a man's best friend.... is a good service manual....lol
2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | Magellan TRX7 GPS| Bandit Springs

My Videos On YouTube

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Offline Yacoutv

Re: ZForce 800EX Service manual
« Reply #9 on: May 02, 2017, 05:25:09 pm »
Hi,Idont cant this
z8 manual

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Offline NMKawierider

Re: ZForce 800EX Service manual
« Reply #10 on: May 04, 2017, 03:39:32 pm »
Hi,Idont cant this
z8 manual
Sorry..what?
2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | Magellan TRX7 GPS| Bandit Springs

My Videos On YouTube

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Offline Yacoutv

Re: ZForce 800EX Service manual
« Reply #11 on: May 05, 2017, 10:47:56 am »
Sorry ,Idont download the service manual.

Thanks

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Offline rideordie

Re: ZForce 800EX Service manual
« Reply #12 on: September 10, 2017, 08:00:23 pm »
Is the service manual torque specs in inch pound torque or foot pound torque. Redoing a spun rod bearing need to verify what exactly the service manual is specifically calling for in manual. Thank you

Hi,Idont cant this
z8 manual
Sorry..what?

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Offline NMKawierider

Re: ZForce 800EX Service manual
« Reply #13 on: September 10, 2017, 08:56:57 pm »
Is the service manual torque specs in inch pound torque or foot pound torque. Redoing a spun rod bearing need to verify what exactly the service manual is specifically calling for in manual. Thank you

Ok, this is a little confusing but there is how it works.

OK, If it says "Lbf.ft", It means foot pounds of torque, If it says "Lbf.in", it means inch pounds of torque and if it says N.m, it means the metric measurement called Newton metre. There are conversion tables on the web for that. This is one:

http://www.metric-conversions.org/energy-and-power/newton-meters-to-foot-pounds.htm

There are also converters for Newton metre to inch pounds as well.
For your question on the Rods, look on page 08.16 at the bottom.
« Last Edit: September 10, 2017, 08:58:47 pm by NMKawierider »
2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | Magellan TRX7 GPS| Bandit Springs

My Videos On YouTube

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Offline trailside

Re: ZForce 800EX Service manual
« Reply #14 on: December 20, 2017, 06:27:27 pm »
Has anyone else had trouble downloading this manual?