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Offline Hal

Door fill in panels
« on: December 31, 2018, 10:00:24 PM »
Well I got tired of waiting for someone to make a set of fill panels for my 1000 so I decided to make them myself. I used some 18ga aluminum and attached them to the bottom of the stock doors. I made a pair of brackets that fit inside the door and are attached with a couple of self tapping screws. I just used a plastic push rivet for the front fastener using an existing hole. only two additional screw holes were needed on the underside of the door so removing them will leave the doors looking untouched. I used a grip seal with a 5/8" bulb for the door gasket which works well and looks good. I also made a patch panel for the side of the seat-it's a single piece and covers both holes.
I was going to powder coat them but the powder coater couldn't get them done before we left  so I installed some black vinyl on them for now. I made a set for a friends 1000 also and he had his powder coated and they look great. My dealer wants me to make a few sets but I'm on the fence on that idea. Legal issues and being retired I don't think I need the hassle

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Offline glenlivet

Re: Door fill in panels
« Reply #1 on: January 01, 2019, 11:28:18 AM »
Well I got tired of waiting for someone to make a set of fill panels for my 1000 so I decided to make them myself. ...
Got any photos?
For a nation to believe it can tax itself into prosperity is like a man standing in a bucket and believing he can raise himself by pulling on the handle - Winston Churchill

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Offline Hal

Re: Door fill in panels
« Reply #2 on: January 02, 2019, 06:33:15 PM »
How do you post pictures here?

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Offline NMKawierider

Re: Door fill in panels
« Reply #3 on: January 02, 2019, 06:54:17 PM »
How do you post pictures here?
Sorry..still can't. Can use something like Imgur and post image links though.
2015 Z Force 800 (53") EPS -
Custom Air Intakes | Custom Exhaust Mod | SuperATV Harness | Custom Fenders | Custom Skid/Rock Sliders | 27" GBC Grim Reapers | Seizmik Mirrors |Конструктор (Rodin's) Doors | Dr Pulley Sliders | 1.5" Wheel Spacers | BENZ Silencer (as needed) | SATV Flip Windshield W\ Rear Shield | Dual Light Bars | Diamond Plate Storage | Magellan TRX7 GPS| Bandit Springs

My Videos On YouTube

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Offline Tatohead

Re: Door fill in panels
« Reply #4 on: January 03, 2019, 09:02:23 AM »
Looks like CFMoto is coming out with lower door panels in 2019.  I will try to attach a pic of a 2019 800 trail I found on YouTube.  It has a lower door panel.  https://photos.app.goo.gl/nFJHnUi1KSguPiJM8
Tatohead
2017 ZForce 800 EPS Trail, Elka Stage 1 shocks, STI HD9 Beadlock wheels, CST Clincher tires, EJK Tuner, Custom Air Filter, Pro-Armour 4-Point Harness, 32" Light Bar, Z1000 Doors with custom lower door panels, adjustable drivers side seat base, Diamond Plate Storage, Super ATV Flip up Windshield, Soft Rear Window, Ram mounts for GPS and 2-Way Radio, Dr. Pulley Sliders (25g), B2 secondary, more to come...

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Offline ctdls

Re: Door fill in panels
« Reply #5 on: January 03, 2019, 02:32:02 PM »
They have been in Canada for awhile, I believe about $250.00 for both sides. They are plastic & install easily.
ZF 800 LX Trail, stock for now.......not for long.

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Offline Tatohead

Re: Door fill in panels
« Reply #6 on: March 05, 2019, 04:53:32 PM »
Just finished making mine. 
https://photos.app.goo.gl/FAVFkri1Uq4xjtb66
Tatohead
2017 ZForce 800 EPS Trail, Elka Stage 1 shocks, STI HD9 Beadlock wheels, CST Clincher tires, EJK Tuner, Custom Air Filter, Pro-Armour 4-Point Harness, 32" Light Bar, Z1000 Doors with custom lower door panels, adjustable drivers side seat base, Diamond Plate Storage, Super ATV Flip up Windshield, Soft Rear Window, Ram mounts for GPS and 2-Way Radio, Dr. Pulley Sliders (25g), B2 secondary, more to come...